Hyundai i-30: Clutch Pedal / Repair procedures

Hyundai i30 (PD) 2018-2024 Service Manual / Clutch System / Clutch Pedal / Repair procedures

Removal
[Manual Transaxle Type]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the clutch master cylinder.
(Refer to Clutch System - "Cluch Master Cylinder")
3.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
4.
Remove the junction box (passenger compartment).
(Refer to Body Electrical System - "Fuses And Relays")
5.
Remove the knee air bag module.
(Refer to Restraint (Airbag(Event #1)) - "Knee Airbag (KAB) Module")
6.
Disconnect the clutch & ignition lock switch connector (A).

7.
Loosen the mounting nuts (A) and then removing the cluch pedal assembly (B).
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 Ib-ft)

[Intelligent Manual Transaxle Type]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
3.
Remove the junction box (passenger compartment).
(Refer to Body Electrical System - "Fuses And Relays")
4.
Remove the knee air bag module.
(Refer to Restraint (Airbag(Event #1)) - "Knee Airbag (KAB) Module")
5.
Remove the TCM.
(Refer to Intelligent Manual Transaxle (IMT) System (Intelligent Manual Transmission) - IMT Control Module (TCM))
6.
Disconnect the stroke sensor connector (A) and the clutch & ignition lock switch connector (B).

7.
Loosen the mounting nuts (A) and then removing the cluch pedal assembly (B).
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 Ib-ft)

Installation
1.
To install, reverse the removal procedures.
2.
Perform bleeding air procedure in concentric slave cylinder after pouring the brake fluid.
(Refer to Clutch System - "Concentric Slave Cylinder Assembly")

    Components and components location

    Components [Manual Transaxle Type] 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & clutch switch 4...

    Clutch Tube

    ..

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    Categories

    Air bag - supplemental restraint system

    Hyundai i30. Air bag - supplemental restraint system

    1. Driver’s front air bag
    2. Passenger’s front air bag
    3. Side air bag*
    4. Curtain air bag*
    5. Knee air bag*
    6. Front passenger air bag ON/OFF switch

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