Hyundai i-30: Dual Clutch System / Dual Clutch Assembly

Hyundai i30 (PD) 2018-2025 Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Dual Clutch Assembly

Components and components location

Components

1. Dual clutch assembly
2. Snap ring

3. Spline hub
4. Retaining ring

Repair procedures

Removal

1.	Remove the dual clutch transmission from the vehicle. (Refer to Dual Clutch System - "Repair procedures")

2.	Remove the retaining (A) and then removing the spline hub (B).

3.	Remove the snap ring (A).

4.	Remove the dual clutch assembly (A) by using the special service tool [SST No.: 09430-C1180].

Installation

•	Check the applied state of grease on input shaft spline part (A) before installing the dual clutch assembly. If there is no grease on input shaft spline part, should apply the grease on each spline end to 10mm.

•	If excessively applied grease, grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.15 - 0.25 g

1.	Install the SST (No.:09430-2A240) on the support bearing within the dual clutch assembly (A).

2.	Install the SST (No. : 09430-2A240) on the clutch housing side.

3.	Install the dual clutch assembly (A) using the SST (No. : 09430-2A240).

Install the snap ring (A).

•	Do not reuse the sanp ring.

5.	Install the spline hub (B) and the install the snap ring (A).

6.	Perform the work procedures for abrasion compensation reset after installing the new dual clutch assembly. (Refer to Clutch Actuator Assembly - "Adjustment")

7.	Perform the clutch touch point learning procedure using the diagnostic tool after replacing the dual clutch assembly.

Description and operation

Description • Components location : DCT (Dual Clutch Transmission) • Function The dual clutch is installed within the transmission...

Clutch Engagement Fork and Engagement Bearing

Components and components location Components 1. Engagement bearing sleeve 2. Clutch engagement fork 3. Engagement bearing 1 (Odd) 4...

Other information:

Hyundai i30 (PD) 2018-2025 Owner's Manual: Checking the engine oil level (Diesel engine)

1. Be sure the vehicle is on level ground. 2. Start the engine and allow it to reach normal operating temperature. 3. Turn the engine off and wait for a few minutes (about 5 minutes) for the oil to return to the oil pan. 4. Pull the dipstick out, wipe it clean, and re-insert it fully...

Hyundai i30 (PD) 2018-2025 Service Manual: Seat Heater Switch

Components and components location Components [Front seat switch] 1. Driver seat heater switch 2. Assist seat heater switch Schematic diagrams Circuit Diagram [Front Seat Heater Switch(Driver)] [Front Seat Heater Switch(Assist)] Repair procedures Removal [Front Seat] 1...