Hyundai i-30: Dual Clutch System / Dual Clutch Assembly

Hyundai i30 (PD) 2018-2024 Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Dual Clutch Assembly

Components and components location
Components

1. Dual clutch assembly
2. Snap ring
3. Spline hub
4. Retaining ring

Repair procedures
Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to Dual Clutch System - "Repair procedures")
2.
Remove the retaining (A) and then removing the spline hub (B).

3.
Remove the snap ring (A).

4.
Remove the dual clutch assembly (A) by using the special service tool [SST No.: 09430-C1180].

Installation
  
Check the applied state of grease on input shaft spline part (A) before installing the dual clutch assembly. If there is no grease on input shaft spline part, should apply the grease on each spline end to 10mm.
If excessively applied grease, grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force
Specified grease : Extreme pressure grease for vehicle
Quantity : 0.15 - 0.25 g

1.
Install the SST (No.:09430-2A240) on the support bearing within the dual clutch assembly (A).

2.
Install the SST (No. : 09430-2A240) on the clutch housing side.
3.
Install the dual clutch assembly (A) using the SST (No. : 09430-2A240).

4.
Install the snap ring (A).
  
Do not reuse the sanp ring.

5.
Install the spline hub (B) and the install the snap ring (A).

6.
Perform the work procedures for abrasion compensation reset after installing the new dual clutch assembly.
(Refer to Clutch Actuator Assembly - "Adjustment")
7.
Perform the clutch touch point learning procedure using the diagnostic tool after replacing the dual clutch assembly.

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