Hyundai i-30: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing
Components and components location

1. Engagement bearing sleeve
2. Clutch engagement fork
3. Engagement bearing 1 (Odd)
4. Engagement bearing 2 (Even)
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5. Dual clutch assembly
6. Snap ring
7. Spline hub
8. Retaining ring
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Repair procedures
1. |
Remove the dual clutch transmission from the vehicle.
(Refer to DCT System - "DCT)
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2. |
Remove the dual clutch assembly.
(Refer to Dual Clutch System - "Double Clutch Assembly")
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3. |
Remove the clutch engagement bearing 2 (A) and 1 (B).

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4. |
Remove the clutch engagement fork (A) and engagement bearing sleeve
(B).

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•
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Apply coat of grease when installing the clutch fork.
Spec grease : CASMOLY 9508
Amount : 0.2g
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1. |
Install the clutch engagement fork (A) and engagement bearing sleeve
(B).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
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• |
Check dowel pins (A-2ea) when installing the fork assembly.
Replace the dowel pin with new part if it is damaged
or deformed.
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• |
Take caution of the direction of fork assembly shaft
when installing.

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2. |
Install the engagement bearing 1 (A).
• |
Align the fork with the bearing plastic guide direction.

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3. |
Install the engagement bearing 2 (A).
• |
Take caution and make sure that the bearing plastic
stopper (B) is settled in the sleeve (C).
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• |
Apply coat of spec grease on the 1st input shaft spline
(A) after installing the bearing.
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• |
Apply proper amount of transmission oil on the 2nd input
shaft spline (B).
(Be careful not to get oil on the spline when applying
coat of oil.)
Spec grease : CASMOLY 9508
Amount : 0.15 - 0.25g
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Components and components location
Components
1. Dual clutch
assembly
2. Snap ring
3. Spline hub
4. Retaining ring
Repair procedures
Removal
1...
Other information:
The system will move the driver's
seat automatically as follows:
The shift lever is in P (Park)
• Without smart key system
- It will move the driver’s seat rearward
when the ignition key is
removed and the driver’s door is
opened.
- It will move the driver’s seat forward
when the ignition key is inserted...
WARNING
A vehicle can slip or roll off of a
jack causing serious injury or
death to you or those nearby.
Take the following safety precautions:
Do not get under a vehicle
that is supported by a jack.
NEVER attempt to change a
tyre in the lane of traffic...
Categories

When the High Beam Assist (HBA)
System is not working properly, the
warning message will come on for a
few second. After the message disappears,
the master warning light (
)
will illuminate.
read more