Hyundai i-30: Clutch Tube / Repair procedures

Hyundai i30 (PD) 2018-2024 Service Manual / Clutch System / Clutch Tube / Repair procedures

Removal
[Manual Transaxle Type]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the air duct and air cleaner assembly.
(Refer to Engine Mechanical System - "Air Cleaner")
3.
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
4.
Remove the ECM.
(Refer to Engine Control / Fuel System - "ECM")
5.
Remove the snap pin (A) and then separate the clutch tube (B).
  
•
Do not spill brake fluid on the vehicle it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.
[Gasoline 1.0 T-GDI]

[Gasoline 1.5 MPI]
6.
In case of the diesel 1.6 vehicle, loosen the tube flare nut and then separatet the clutch tube (A).
Tightening torque :
12.7 - 16.7 N.m (1.3 - 1.7 kgf.m, 9.4 - 12.3 lb-ft)

7.
Remove the clutch tube & hose. [Gasoline 1.0 T-GDI, 1.5MPI]
1)
Loosen the bolts (A) and then removing the clutch tube bracket.
Tightening torque :
9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 Ib-ft)

2)
Remove the clip (A) and then separate the clutch hose (B).
3)
Remove the clutch tube & hose (A) from the vehicle.
8.
Remove the clutch tube & hose. [Diesel 1.6 TCI]
1)
Loosen the bolts (A) and then removing the clutch tube bracket.
Tightening torque :
9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 Ib-ft)

2)
Remove the clip (A) and then separate the clutch hose (B).
3)
Remove the clutch tube & hose (A) from the vehicle.
[Intellingent Manual Transaxle Type]
1.
Remove the electronic clutch actuator.
(Refer to Intelligent Manual Transaxle (IMT) Control System - "Electronic Clutch Actuator")
2.
Pull the clip (A) and then removing the clutch tube (B).
[Gasoline 1.0 T-GDI]

[Gasoline 1.5 T-GDI / Diesel 1.6 TCI]
Inspection
1.
Check conditions (disassembled, damaged) of the clutch tube (A) and check leakages of the connectors (B) with sweeping in a circumference direction.
2.
If IMT system clutch tube and line have been faulty, remove related parts, then replace or re-install the parts.
(Refer to Intelligent Manual Transaxle (IMT) Control System - "IMT System Actuator")
Installation
1.
To install, reverse the removal procedures.
2.
After mounting, perform the IMT system learning procedures.
(Refer to Intelligent Manual Transaxle (IMT) Control System - "IMT System Learning Procedures)

    Components and components location

    Components [Gasoline 1.0 T-GDI] 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & clutch switch 4...

    Clutch Regulator

    ..

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