Hyundai i-30: Clutch Tube / Repair procedures

Hyundai i30 (PD) 2018-2024 Service Manual / Clutch System / Clutch Tube / Repair procedures

Removal
[Manual Transaxle Type]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the air duct and air cleaner assembly.
(Refer to Engine Mechanical System - "Air Cleaner")
3.
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
4.
Remove the ECM.
(Refer to Engine Control / Fuel System - "ECM")
5.
Remove the snap pin (A) and then separate the clutch tube (B).
  
Do not spill brake fluid on the vehicle it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.
[Gasoline 1.0 T-GDI]

[Gasoline 1.5 MPI]

6.
In case of the diesel 1.6 vehicle, loosen the tube flare nut and then separatet the clutch tube (A).
Tightening torque :
12.7 - 16.7 N.m (1.3 - 1.7 kgf.m, 9.4 - 12.3 lb-ft)

7.
Remove the clutch tube & hose. [Gasoline 1.0 T-GDI, 1.5MPI]
1)
Loosen the bolts (A) and then removing the clutch tube bracket.
Tightening torque :
9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 Ib-ft)

2)
Remove the clip (A) and then separate the clutch hose (B).

3)
Remove the clutch tube & hose (A) from the vehicle.

8.
Remove the clutch tube & hose. [Diesel 1.6 TCI]
1)
Loosen the bolts (A) and then removing the clutch tube bracket.
Tightening torque :
9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 Ib-ft)

2)
Remove the clip (A) and then separate the clutch hose (B).

3)
Remove the clutch tube & hose (A) from the vehicle.

[Intellingent Manual Transaxle Type]
1.
Remove the electronic clutch actuator.
(Refer to Intelligent Manual Transaxle (IMT) Control System - "Electronic Clutch Actuator")
2.
Pull the clip (A) and then removing the clutch tube (B).
[Gasoline 1.0 T-GDI]

[Gasoline 1.5 T-GDI / Diesel 1.6 TCI]

Inspection
1.
Check conditions (disassembled, damaged) of the clutch tube (A) and check leakages of the connectors (B) with sweeping in a circumference direction.

2.
If IMT system clutch tube and line have been faulty, remove related parts, then replace or re-install the parts.
(Refer to Intelligent Manual Transaxle (IMT) Control System - "IMT System Actuator")
Installation
1.
To install, reverse the removal procedures.
2.
After mounting, perform the IMT system learning procedures.
(Refer to Intelligent Manual Transaxle (IMT) Control System - "IMT System Learning Procedures)

    Components and components location

    Components [Gasoline 1.0 T-GDI] 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & clutch switch 4...

    Clutch Regulator

    ..

    Other information:

    Hyundai i30 (PD) 2018-2024 Service Manual: Components and components location


    ..

    Hyundai i30 (PD) 2018-2024 Owner's Manual: Additional safety precautions


    Passengers should not move out of or change seats whilst the vehicle is moving. A passenger who is not wearing a seat belt during a crash or emergency stop can be thrown against the inside of the vehicle, against other occupants, or be ejected from the vehicle...

    Categories

    Turn signals and lane change signals

    Hyundai i30. signals

    To signal a turn, push down on the lever for a left turn or up for a right turn in position (A). To signal a lane change, move the turn signal lever slightly and hold it in position (B).The lever will return to the OFF position when released or when the turn is completed.

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