Trouble symptom
|
Suspect area
|
Remedy
|
Clutch slipping
•
|
Car will not respond to engine speed during acceleration
|
•
|
Insufficient vehicle speed
|
•
|
Lack of power during uphill driving
|
|
Insufficient pedal free play
|
Adjust
|
Clogged hydraulic system
|
Correct or replace parts
|
Excessive wear of clutch disc facing
|
Replace
|
Hardened clutch disc facing, or oil on surface
|
Replace
|
Damaged pressure plate or flywheel
|
Replace
|
Weak or broken pressure spring
|
Replace
|
Difficult gear shifting (gear noise during shifting)
|
Excessive pedal free play
|
Adjust
|
Hydraulic system fluid leaks, air trapping or clogging
|
Repair or replace parts
|
Unusual wear or corrosion of the clutch disc spline
|
Replace
|
Excessive vibration (distortion) of the clutch disc
|
Replace
|
Clutch noisy
|
When the clutch is not used
|
Insufficient play of the clutch pedal
|
Adjust
|
Excessive wear of the clutch disc facing
|
Replace
|
A noise is heard after the clutch is disengaged
|
Unusual wear and/ or damage of the release bearing
|
Replace
|
A noise is heard when the clutch is disengaged
|
Insufficient grease on the sliding surface of the bearing sleeve
|
Repair
|
Improperly installed clutch assembly or bearing
|
Repair
|
A noise is heard when the car suddenly rolled up with the clutch partially
engaged
|
Damaged pilot bushing
|
Replace
|
Hard pedal effort
|
Insufficient lubrication of the clutch pedal
|
Repair
|
Insufficient lubrication of the spline part of clutch disc
|
Repair
|
Insufficient lubrication of the clutch release lever shaft
|
Repair
|
Hard to shift or will not shift
|
Excessive clutch pedal free play
|
Adjust the pedal free play
|
Faulty of the clutch release cylinder
|
Repair the release cylinder
|
Clutch disc out of place, runout is excessive or lining broken
|
Inspect the clutch disc
|
Spline on the input shaft or clutch disc dirty or burned
|
Repair as necessary
|
Faulty of the clutch pressure plate
|
Replace the clutch cover
|
Clutch slips
|
Insufficient clutch pedal free play
|
Adjust the pedal free play
|
Clogged of the hydraulic system
|
Repair or replace parts
|
Clutch disc lining oily or worn out
|
Inspect the clutch disc
|
Faulty pressure plate
|
Replace the clutch cover
|
Binding of the release fork
|
Inspect the release fork
|
Clutch grabs/chatters
|
Clutch disc lining oily or worn out
|
Inspect the clutch disc
|
Faulty the pressure plate
|
Replace the clutch cover
|
Bent clutch diaphragm spring
|
Replace the clutch cover
|
Worn or broken torsion spring
|
Replace the clutch disc
|
Engine mounts loose
|
Repair as necessary
|
Clutch noisy
|
Damaged the clutch pedal bushing
|
Replace the clutch pedal bushing
|
Loose part inside housing
|
Repair as necessary
|
Worn or dirty release bearing
|
Replace the replease bearing
|
Sticking release fork or linkage
|
Repair as necessary
|
Other information:
Repair procedures
Removal
•
In order to remove the front glass, use the tools shown in the
following figure:
[Tooling Diagram]
① Square wire
② Insert-type wire grip
•
Insert and affix square wire ① into the insert hole of the wire
grip ②...
The SRS consists of the following
components:
(1) Driver's front air bag module/
Driver’s knee air bag module
(2) Passenger's front air bag module
(3) Side air bag modules/
Side impact sensors
(4) Curtain air bag modules
(5) Rear Retractor pre-tensioner
(6) Retractor pre-tensioner assemblies
(7) Air bag warning light
(8) SRS control module (SRSCM)/
Rollover sensor
(9) Front impact sensors
(10) Side pressure sensors
(11) Passenger’s front air bag
ON/OFF indicator
(12) Passenger’s front air bag
ON/OFF switch
The SRSCM continually monitors all
SRS components whilst the ignition
switch is ON to determine if a crash
impact is severe enough to require
air bag deployment or pre-tensioner
seat belt deployment...