Hyundai i-30: Crash Pad / Main Crash Pad Assembly

Hyundai i30 (PD) 2018-2024 Service Manual / Body (Interior and Exterior) / Crash Pad / Main Crash Pad Assembly

Components and components location
Component Location

1. Main crash pad assembly


Repair procedures
Replacement
  
Put on gloves to prevent hand injuries.
  
When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
Take care not to bend or scratch the trim and panels.
1.
Remove the front pillar trim.
(Refer to Interior Trim - "Front Pillar Trim")
2.
Remove the floor console assembly.
(Refer to Floor Console - "Floor Console Assembly")
3.
Remove the crash pad lower panel.
(Refer to Crash Pad - "Crash Pad Lower Panel")
4.
Remove the cluster fascia panel.
(Refer to Cluster Pad - "Center Fascia Panel")
5.
Remove the crash pad garnish assembly [RH].
(Refer to Crash Pad - "Crash pad side garnish assembly [RH]")
6.
Remove the glove box upper cover assembly.
(Refer to Crash Pad - "Glove Box Upper cover assembly")
7.
Remove the steering wheel.
(Refer to Steering System - "Steering Wheel")
8.
Remove the steering column shroud lower panel.
(Refer to Crash Pad - "Steering Column Shroud Panel")
9.
Remove the multifunction switch assembly.
(Refer to Body Electrical System - "Multifunction Switch")
10.
Remove the instrument cluster.
(Refer to Body Electrical System - "Instrument Cluster")
11.
After loosening the mounting screws, remove the crash pad center lower cover (A).

12.
Disconnect the security lamp connector (A).

13.
Loosen the mounting nuts (A).

14.
After loosening the mounting screws, remove the A/C & heater controller unit (A).

15.
Disconnect the A/C & heater controller connectors (A) and hose (B).

16.
After loosening the mounting screws, remove the center air vent panel assembly (A).

17.
Disconnect the hazard switch connector (A).

18.
After loosening the mounting screws, remove the crash pad side garnish [LH] (A).

19.
Disconnect the connector (A).

20.
Loosen the mounting bolts and nuts and remove the main crash pad assembly (A).

21.
Disconnect the passenger's airbag connectors (A).

22.
Disconnect the hazard speaker connector (A).
[LH]

[RH]

23.
To install, reverse removal procedure.
  
Make sure the crash pad fits onto the guide pins correctly.
Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
Make sure that each of the assembly components operates properly.
Replace any damaged clips (or pin-type retainers).

    Glove Box Housing Cover

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    Cowl Cross Bar Assembly

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