Hyundai i-30: Intake and Exhaust System / EGR Cooler

Hyundai i30 (PD) 2018-2025 Service Manual / Engine Mechanical System / Intake and Exhaust System / EGR Cooler

Components and components location

Components

1. EGR Cooler assembly
2. EGR cooler water inlet hose
3. EGR gas outlet hose

4. EGR gas temp sensor
5. EGR valve
6. EGR cooler water outlet hose

Repair procedures

Removal and Installation

•	Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift. (Refer to General Information - "Lift and Support Points")

1.	Disconnect the battery negative terminal.

2.	Drain the engine coolant. (Refer to Cooling System - "Coolant")

3.	Remove the catalytic converter (WCC). (Refer to Intake and Exhaust System - "Torbo Charger & Exhaust Manifold")

4.	Disconnect the EGR valve connector (A) and EGR temp sensor connector (B).

Remove the turbo charger oil drain pipe (A).

Tightening torque :

Bolt (To block) : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Eye bolt (To turbo) : 22.5 - 26.4 N.m (2.3 - 2.7 kgf.m, 16.6 - 19.5 lb-ft)

6.	Disconnect the EGR cooler water inlet hose (A) and EGR gas outlet hose (B)

Remove the EGR Cooler assembly (A).

Tightening torque :

22.5 - 26.4 N.m (2.0 - 2.5 kgf.m, 16.6 - 19.5 lb-ft

8.	Install in the reverse order of removal.

9.	Fill the radiator with coolant. (Refer to Cooling System - "Coolant")

Muffler

Components and components location Components 1. Front muffler 2. GPF 3. Center muffler 4. Rear muffler 5...

Other information:

Hyundai i30 (PD) 2018-2025 Owner's Manual: Locking

To lock : 1. Close all doors, engine bonnet and tailgate. 2. Either press the door handle button or press the Door Lock button (1) on the smart key. 3. The hazard warning lights will blink. Also, the outside rearview mirror will fold, if the outside rearview mirror folding switch is in the AUTO position (if equipped)...

Hyundai i30 (PD) 2018-2025 Owner's Manual: Gauges and meters

Speedometer The speedometer indicates the speed of the vehicle and is calibrated in kilometers per hour (km/h) and/or miles per hour (MPH). Tachometer The tachometer indicates the approximate number of engine revolutions per minute (rpm)...