Hyundai i-30: Clutch Switch / Repair procedures

Hyundai i30 (PD) 2018-2024 Service Manual / Clutch System / Clutch Switch / Repair procedures

Removal
[Manual Transaxle Type]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the clutch pedal.
(Refer to Clutch System - "Cluch Pedal")
3.
Remove the ignition lock & clutch switch (A) after loosening the bolts (B).
[Intelligent Manual Transaxle Type]
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Disconnect the ignition lock & clutch switch connector (A).
3.
Remove the ignition lock & clutch switch (A) after loosening the screw (B).
Inspection
Component Inspection
1.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.
Remove the ignition lock & clutch switch.
3.
Rotate the switch lever to the direction of the arrow to check the operating point (A).
(Refer to Ignition Lock switch - "Description and Operation")
[Manual Transaxle Type]

[Intelligent Manual Transaxle Type]

Installation
1.
Install is proceeds as follows.
※ How to install the ignition lock & clutch switch
(A) After inserting the switch lever (A) into the clutch pedal pin (B), pre-tighten the switch mounting bolt (C).
(B) Set the clutch switches so as to confirm that the electric current is applied to the pins ② and ④. [In case by MT]
•
Set the clutch switches so as to confirm that the electric current is applied to the pins ① and ③.[In case by IMT]
(C) Fix the clutch pedal to the ignition lock switch ON/OFF strokes (F).
(D) With the pedal fixed, rotate the switch clockwise and counter-clockwise to set it to a position at the transition from ON to OFF. Then, tighten the mounting bolt (C) to the specified torque.
(E) Once completing the assembly, check again that the switch is correctly operating.
※ ON→OFF stroke tolerance should be within ± 3 mm (0.1181 in.)
[Manual Transaxle Type]
ON → OFF Position :
70.61 ± 3 mm (27.799 ± 0.1181 in.) [Gasoline 1.0 T-GDI
74.5 ± 3 mm (29.331 ± 0.1181 in.) [Diesel 1.6 TCI]
[Intelligent Manual Transaxle Type]
Ignition lock switch pin arrangement is different. (See picture)
70.29 ± 7.7 mm (27.67 ± 0.1181 in.) [Gasoline 1.0 T-GDI, Gasoline 1.5 T-GDI / Diesel 1.6 TCI]
Tightening torque :
2.0 - 5.8 N.m (0.2 - 0.6 kgf.m, 1.4 - 4.3 lb-ft) [Manual Transaxle Type]
2.5 - 3.5 N.m (0.25 - 0.35 kgf.m, 18.1 - 25.3 lb-ft) [Intelligent Manual Transaxle Type]

    Description and operation

    Description – Ignition lock switch is mounted on the clutch pedal. – Ignition lock switch is operated when you press the clutch pedal...

    Clutch Pedal

    ..

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