Hyundai i-30: Panorama sunroof / Front Glass
Repair procedures
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In order to remove the front glass, use the tools shown in the
following figure:
[Tooling Diagram]
![](images/front_glass-812/380/srpbd4501d_n.gif)
① Square wire
② Insert-type wire grip
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•
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Insert and affix square wire ① into the insert hole of the wire
grip ②.
[Tooling Assembly Diagram]
![](images/front_glass-812/380/srpbd4502d_n.gif)
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1. |
Press panorama sunroof switch to fully open the movable glass.
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2. |
Remove the roof side moulding.
(Refer to Body Side Moulding - "Roof Side Moulding")
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3. |
Pull the square wire (A) to the left and right, then apply a force in
the direction of the arrow to cut off the residual sealant.
• |
Longer wires require more power, so divide Section ①
and ② in half to cut off residual sealant.
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• |
Make sure that you put on gloves to protect your hands
from potential injury.
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• |
Be careful about potentially burning your hands due
to the heat generated from the wire in use.
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• |
Be careful when working with wiring because it may be
cut.
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Be careful not to damage the body.
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![](images/front_glass-812/380/slfbd60547l.gif)
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4. |
Remove the front glass (A) carefully without damaging it.
![](images/front_glass-812/380/slfbd60548l_n.gif)
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In order to mount the front glass, use the tools shown in the
following figure :
[Tooling Diagram]
![](images/front_glass-812/380/srpbd4505d_n.gif)
① Sealant nozzle
② Adhesive sealant for car windows
③ Sealant gun
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1. |
Install the roof side moulding.
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2. |
Press panorama sunroof switch to fully close the movable glass.
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3. |
Use a blade to cut off residual sealant (A) around body panel.
• |
When cutting off the residual sealant around the body
panel, make sure to leave about 2mm of sealant from
the adhesive surface.
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Make sure that the body paint surface is not damaged
at all.
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If it is damaged, apply paint or rust inhibitor for
maintenance.
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![](images/front_glass-812/380/slfbd60549l_n.gif)
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4. |
Use alcohol or an air gun to clean up the edges of the body panel and
front glass.
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5. |
Use a sealant gun to apply sealant (B) around body panel (A).
• |
When using a sealant gun to apply the sealant, make
sure that the sealant is not cracked to prevent water
leaks.
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![](images/front_glass-812/380/slfbd60550l_n.gif)
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6. |
Install the front glass (A) loosely on the body panel.
![](images/front_glass-812/380/slfbd60551l_n.gif)
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7. |
Check step and gap before front glass (A) is fully mounted.
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8. |
Apply tape to around the front glass to prevent the glass from coming
off.
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If sealant is excessively applied, it may ooze out of
the body. Use alcohol or a cleaning agent to wipe off
the residual sealant.
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![](images/front_glass-812/380/slfbd60552l_n.gif)
• |
Mount front glass and set the car on a flat surface
at least for 4 hours.
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If you have to drive the car, be sure to SLOWLY drive
the car for at least 8 hours after mounting.
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• |
Alert the driver to avoid driving the car aggressively
for 2-3 days, or avoid driving it on irregular road
surfaces.
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Repair procedures
Replacement
1.
Open movable glass completely pressing panorama sunroof switch.
2...
Repair procedures
Replacement
1.
Fully open the movable glass using the panorama sunroof switch.
2...
Other information:
Repair procedures
Replacement
1.
Disconnect the negative (-) battery terminal.
2.
Remove the heater and blower assembly.
(Refer to Heater - "Heater Unit")
3...
Repair procedures
Front wheel alignment
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When using a commercially available computerized wheel alignment
equipment to inspect the front wheel alignment, always position
the vehicle on a level surface with the front wheels facing
straight ahead...
Categories
Opening the bonnet
![Hyundai i30. Bonnet](images/books/1/hyundai_i30_bonnet_150.png)
1. Park the vehicle and set the parking
brake.
2. Pull the release lever to unlatch
the bonnet. The bonnet should
pop open slightly.
![Hyundai i30. Bonnet](images/books/1/hyundai_i30_bonnet_151.png)
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