Hyundai i-30: Intake and Exhaust System / Intercooler

Hyundai i30 (PD) 2018-2025 Service Manual / Engine Mechanical System / Intake and Exhaust System / Intercooler

Components and components location
Comoinents

1. Intercooler assembly
2. Intercooler air guard
3. Intercooler inlet hose & pipe
4. Intercooler outlet hose & pipe
 5. RCV solenoid hose B
6. RCV solenoid hose C
7. RCV hose

Repair procedures
Removal and Installation
1.
Disconnect the battery negative terminal.
2.
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "Engine Cover")
3.
Remove the air duct and air cleaner assembly.
(Refer to Intake and Exhasut System - "Air Cleaner")
4.
Remove the battery.
(Refer to Engine Electrical System - "Battery")
5.
Remove the Engine Control Module (ECM).
(Refer to Engine Control/Fuel System - "Engine Control Module (ECM)")
6.
Remove the battery tray.
(Refer to Engine Electrical System - "Battery")
7.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
8.
Remove the intercooler inlet hose and pipe.
(1)
Disconnect the intercooler inlet hose (A) from the turbocharger.

  
•
When separate the intercooler inlet pipe, pull out the quick connector clamp (A) in the direction of the arrow as shown below.
(2)
Disconnect the intercooler inlet hose (A) from the intercooler.
Tightening torque :
4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

(3)
Remove the intercooler inlet pipe (B).
Tightening torque :
18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

  
•
It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
•
The marking of hose must be in line with the stopper of the pipe.
•
The band must be located on the position mark of hose and must not run over it.
•
Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
9.
Remove the intercooler outlet hose and pipe.
(1)
Disconnect the intercooler outlet hose (A).
(2)
Disconnect the boost pressure sensor (BPS) connector (B).
(3)
Disconnect the RCV solenoid hose B (C).
Tightening torque :
4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

  
•
It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
•
The marking of hose must be in line with the stopper of the throttle body.
•
The band must be located on the position mark of hose and must not run over it.
•
Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
10.
Remove the front bumper cover.
(Refer to Body - "Front Bumper Cover")
11.
Loosen the radiator air guard mounting bolts (A).
Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

12.
Remove the radiator lower air guard (A).
13.
Remove the intercooler assembly (A).
Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

14.
Install in the reverse order of removal.

    Air Cleaner

    Components and components location Comoinents 1. Air cleaner upper cover 2. Air cleaner element 3. Air cleaner body 4...

    Intake Manifold

    Components and components location Components 1. Intake manifold 2. Throttle body gasket 3. Throttle body 4. Vacuum pipe & hose assy 5...

    Other information:

    Hyundai i30 (PD) 2018-2025 Service Manual: Rear Corner Radar Unit


    Specifications Specifications Items Blind-Spot Collision Warning (BCW) Blind-Spot Collision- Avoidance Assist-Rear (BCA-R) Rated voltage DC 12V Operating voltage 9V - 16V Operating speed 20 km/h - 255 km/h 60 km/h - 200 km/h Sensible distance 70m Curvature radius Start : More than 100m Start : More than 625m Stop : Less than 70m Stop : Less than 588m Frequency 24 GHz Numbers 2EA Items Rear Cross-Traffic Collision Warning (RCCW) Rear Cross-Traffic Collision- Avoidance Assist (RCCA) Rated voltage DC 12V Operating voltage 9V - 16V Operating speed 0 km/h - 10 km/h Sensible distance 25m Curvature radius - Frequency 24 GHz Numbers 2EA Items Safe Exit Assist (SEA) Rated voltage DC 12V Operating voltage 9V - 16V Operating speed 0 km/h - 3 km/h Sensible distance 25m Curvature radius - Frequency 24GHz Numbers 2EA Schematic diagrams Circuit Diagram [5Door] [Wagon] [Fastback] Repair procedures Removal 1...

    Hyundai i30 (PD) 2018-2025 Service Manual: Crash Pad Under Cover


    Repair procedures Replacement    • Put on gloves to prevent hand injuries.    • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components...

    Categories

    Power windows

    Hyundai i30. Power windows

    (1) Driver’s door power window switch
    (2) Front passenger’s door power window switch
    (3) Rear door (right) power window switch
    (4) Rear door (left) power window switch
    (5) Window opening and closing
    (6) Automatic power window
    (7) Power window lock switch

    read more


     
    Copyright © 2025 www.hi30.net