Hyundai i-30: Lubrication System / Oil Pan

Hyundai i30 (PD) 2018-2023 Service Manual / Engine Mechanical System / Lubrication System / Oil Pan

Components and components location

1. Oil Pan
2. Drain Plug

Repair procedures
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
Drain engine oil.
(Refer to Lubrication System - "Engine Oil")
Remove the oil pan (A).
Insert the blade of SST (09215-3C000) between the ladder frame and the oil pan. Cut off applied sealer and remove the oil pan.

Insert the SST between the ladder frame and the oil pan by tapping it with a plastic hammer in the direction of (1) arrow.
After tapping the SST with a plastic hammer along the direction of (2) arrow around more than 2/3 edge of the oil pan, remove it from the oil pan.
Do not turn over the SST abruptly without tapping. It be result in damage of the SST.
Be careful not to damage the contact surfaces of ladder frame and oil pan.
Install the oil pan.
Using a gasket scraper, remove all the old packing material from the gasket surfaces.
Before assembling the oil pan, the liquid sealant MS721-40 AA or AAO should be applied on lower oil pan.The part must be assembled within 5 minutes after the sealant was applied.
Bead width : 2.5 - 3.5 mm (0.09 - 0.13 in)

Clean the sealing face before assembling two parts.
Remove harmful foreign materials on the sealing face before applying sealant.
When applying sealant gasket, sealant must not protrude into the inside of oil pan.
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
Install the oil pan (A).
Tightening torque :
9.8 - 11.8 Nm (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
Uniformly tighten the bolts in several passes.

Refill engine with engine oil.
(Refer to Lubrication System - "Engine Oil")

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