Hyundai i-30: Lubrication System / Oil Pan

Hyundai i30 (PD) 2018-2025 Service Manual / Engine Mechanical System / Lubrication System / Oil Pan

Components and components location
Components

1. Oil Pan
 2. Drain Plug

Repair procedures
Removal
1.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
2.
Drain engine oil.
(Refer to Lubrication System - "Engine Oil")
3.
Remove the oil pan (A).
Insert the blade of SST (09215-3C000) between the ladder frame and the oil pan. Cut off applied sealer and remove the oil pan.

  
•
Insert the SST between the ladder frame and the oil pan by tapping it with a plastic hammer in the direction of (1) arrow.
•
After tapping the SST with a plastic hammer along the direction of (2) arrow around more than 2/3 edge of the oil pan, remove it from the oil pan.
•
Do not turn over the SST abruptly without tapping. It be result in damage of the SST.
•
Be careful not to damage the contact surfaces of ladder frame and oil pan.
Installation
1.
Install the oil pan.
(1)
Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2)
Before assembling the oil pan, the liquid sealant MS721-40 AA or AAO should be applied on lower oil pan.The part must be assembled within 5 minutes after the sealant was applied.
Bead width : 2.5 - 3.5 mm (0.09 - 0.13 in)

  
•
Clean the sealing face before assembling two parts.
•
Remove harmful foreign materials on the sealing face before applying sealant.
•
When applying sealant gasket, sealant must not protrude into the inside of oil pan.
•
To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3)
Install the oil pan (A).
Tightening torque :
9.8 - 11.8 Nm (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
Uniformly tighten the bolts in several passes.
2.
Refill engine with engine oil.
(Refer to Lubrication System - "Engine Oil")

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